Mongolia 250 TPH River Pebble Sand Making Plant

Customer Profile

A Mongolian construction materials company sought a high-yield sand production line to process locally sourced river pebbles into high-quality aggregates for infrastructure projects.

Project Overview

Location: Mongolia
Material: River pebble (hardness ~7 Mohs)
Capacity: 200–300 TPH
Final Products: 0–5mm, 5–10mm, 10–20mm sand and aggregates

Challenges

1. Hard Material: River pebble’s high abrasiveness demanded wear-resistant equipment.
2. Yield & Gradation: Required uniform particle size distribution for commercial sand.
3. Dust Control: Needed eco-friendly solutions to comply with local regulations.

Solution: Liming Heavy Industry’s Customized Configuration

1. Primary Crushing:
   • C6X Jaw Crusher
     • Role: Coarse crushing of large pebbles (<630mm).
     • Advantage: High crushing ratio, durable toggle plate.
2. Secondary Crushing:
   • HST Single-Cylinder Hydraulic Cone Crusher
     • Role: Medium/fine crushing to 40–70mm.
     • Advantage: Automated hydraulic adjustment, low downtime.
3. Sand Making:
   • VSI6X Impact Crusher (Sand Maker)
     • Role: Shaping ≤5mm sand with cubic particles.
     • Advantage: Patented rotor, 30% longer lifespan than conventional models.
4. Screening:
   • S5X Vibrating Screen
     • Role: Precise grading into 3 sizes.
     • Advantage: Multi-layer design, high screening efficiency.
5. Auxiliary:
   • Belt conveyors, dust removal system (pulse bag filter), and centralized control.

Technical Highlights

• Intelligent Control: PLC system enabled real-time monitoring of production and faults.
• Wear Resistance: VSI6X’s tungsten carbide rotor and HST’s manganese liner reduced replacement costs.
• Green Production: Dust suppression achieved 99% filtration efficiency.

Project Results

• Capacity: Steady 250TPH output (exceeding client’s 200TPH target).
• Product Quality: Sand met ASTM C33 standards for concrete.
• Cost Savings: 18% lower operational costs vs. traditional solutions.

Client Feedback

“Liming’s team designed a tailored solution for Mongolia’s harsh conditions. The VSI6X sand maker’s performance allowed us to supply premium sand to regional projects reliably.”
—Project Manager, Mongolian Client