50 TPH Gold Ore Crushing Plant in Ethiopia

Client Introduction

Our client, a leading mining company in Ethiopia, specializes in gold ore extraction and processing. Facing increasing demand for efficient ore crushing, they sought a reliable 50 TPH crushing plant to enhance productivity and reduce operational costs.

Project Overview

• Location: Ethiopia
• Material: Gold Ore
• Capacity: 50 tons per hour (TPH)
• Equipment:
  • Primary crushing: PE Jaw Crusher
  • Secondary crushing: HPT Hydraulic Cone Crusher (for high efficiency & fine crushing)
  • Sand making: VSI6X Sand Making Machine (for optimal particle shaping)
  • Screening: S5X Vibrating Screen (for precise grading)

Challenges

1. Hard & abrasive gold ore required durable, high-efficiency crushers.
2. Strict particle size control needed for optimal gold extraction.
3. Limited maintenance skills in the local workforce necessitated easy-to-maintain machines.

Solution & Equipment Configuration

1. PE Jaw Crusher (Primary Crushing)

• Model: PE600×900
• Role: Coarse crushing of raw gold ore into smaller chunks.
• Advantages: Strong structure, high crushing ratio, reliability.

2. HPT Hydraulic Cone Crusher (Secondary Crushing)

• Model: HPT300
• Role: Further crushes ore into finer particles for better gold recovery.
• Advantages:
  • Multi-cylinder hydraulic system for stable performance.
  • Intelligent control for optimized production efficiency.

3. VSI6X Sand Making Machine (Tertiary Processing)

• Model: VSI6X1150
• Role: Produces uniform sand-shaped particles for better gold extraction.
• Advantages:
  • Low wear & high throughput.
  • Adjustable fineness for optimized mineral processing.

4. S5X Vibrating Screen (Screening & Grading)

• Model: S5X1860-3
• Role: Filters crushed ore into different sizes for classification.
• Advantages: High screening efficiency & long service life.

Technical Highlights

• High automation reduces manual intervention.
• Energy-efficient motors lower operational costs.
• Durable wear parts extend equipment lifespan.

Project Results

• Consistent 50 TPH output, meeting production demands.
• Improved gold recovery rate due to precise particle size control.
• Long-term reliability with minimal downtime.

Client Feedback

“Liming Heavy Industry’s crushing solution has significantly improved our gold processing efficiency. The HPT Cone Crusher and VSI6X Sand Maker perform exceptionally well, and their team provided excellent technical support throughout the project.”