Cases
200 TPH River Stone Crushing Plant In Egypt
Client Profile
Our client is a reputable construction materials supplier in Egypt, specializing in high-quality aggregates and sand for local infrastructure projects. With increasing demand for premium construction materials, they sought to establish an efficient and reliable crushing plant to process river stone into various sizes of aggregates and artificial sand.
Project Overview
- Material: River stone (hardness 5-6 Mohs)
- Feeding Size: ≤500mm
- Required Output: 0-5mm, 5-10mm, 10-20mm, 20-30mm
- Capacity: 200 tons per hour
- Location: Egypt
Challenges
- Hard River Stone Properties – High abrasiveness requires wear-resistant equipment.
- Multiple Product Requirements – Need to produce various aggregate sizes and artificial sand simultaneously.
- Dust Control & Environmental Compliance – Egypt has strict environmental policies for dust emissions.
Solution: Liming Heavy Industry’s Complete Crushing & Screening Line
To meet the client’s demands, we designed a customized production line featuring the following equipment:
| Equipment | Model | Role & Advantages |
|---|---|---|
| Primary Jaw Crusher | C6X Jaw Crusher | Handles large river stones (≤500mm) with high efficiency and strong crushing force. Hydraulic adjustment ensures stable output. |
| Secondary Cone Crusher | HPT Multi-cylinder Hydraulic Cone Crusher | Intermediate crushing for high-quality aggregates (10-30mm). Lamination crushing principle reduces needle-shaped particles. |
| Tertiary Sand Maker | VSI6X Sand Making Machine | Produces 0-5mm high-quality artificial sand with excellent gradation and low stone powder content. |
| Vibrating Screen | S5X Vibrating Screen | Classifies materials into different sizes (0-5mm, 5-10mm, 10-20mm, 20-30mm). High screening efficiency with anti-blocking design. |
| Dust Suppression System | Customized System | Reduces dust pollution in compliance with environmental standards. |
Technical Highlights
- Smart Control System – Automated regulation for optimal performance.
- Wear-Resistant Materials – Extended service life in river stone crushing.
- Modular Design – Easy maintenance and future capacity expansion.
Project Results
- Achieved stable 200 TPH production with excellent product shape.
- Produced high-quality sand meeting ASTM C33 standards.
- Reduced dust emissions by 70% with the environmental-friendly design.
Client Feedback
“Liming Heavy Industry provided a turnkey solution that exceeded our expectations. The C6X Jaw Crusher and VSI6X Sand Maker deliver consistent performance, and the after-sales support has been exceptional.”
Key Equipment
Our proven crushing solutions utilize industry-leading equipment including mobile crusher, jaw crusher, cone crusher, impact crusher, vsi crusher and screening systems - engineered for maximum productivity in granite, basalt, and ore processing applications.
