200 TPH Gold Ore Processing Plant in Kenya

Client Background

The client is a mining company in Kenya focused on gold ore extraction. Facing increasing demand for efficient and high-capacity crushing, they sought a reliable partner to build a 200tph processing plant with durable equipment and minimal downtime.

Project Overview

Material: Gold Ore
Capacity: 200 tons per hour
Location: Kenya
Equipment Provider: Liming Heavy Industry

Challenges

1. Hard & Abrasive Gold Ore: Required robust crushers to handle high hardness and reduce wear costs.
2. 200tph Steady Output: Needed a balanced crushing circuit to avoid bottlenecks.
3. Dust Control & Energy Efficiency: Compliance with environmental standards and lower operational costs.

Solution: Customized Crushing Line by Liming

Liming Heavy Industry designed a 3-stage crushing and screening system using advanced equipment:

1. Primary Crushing – C6X Jaw Crusher
   • Model: C6X145
   • Role: Coarse crushing of raw gold ore (≤1020mm) into 250mm chunks.
   • Advantages: High crushing ratio, modular frame for durability, and low energy consumption.
2. Secondary Crushing – HPT Hydraulic Cone Crusher
   • Model: HPT300
   • Role: Further reduces ore to ≤50mm for better liberation of gold particles.
   • Advantages: Multi-cylinder hydraulic protection, automated control, and high efficiency.
3. Tertiary Crushing & Shaping – VSI6X Sand Maker
   • Model: VSI6X1263
   • Role: Produces finely crushed sand (0–5mm) for improved gold recovery rates.
   • Advantages: Deep rotor design for low wear, reduced dust pollution.
4. Auxiliary Equipment
   • Vibrating Feeder: ZSW490×110 (steady feed control).
   • Vibrating Screen: S5X3075-3 (precise screening).
   • Belt Conveyors: Efficient material transfer.

Technical Highlights

• Smart Control System: Real-time monitoring to optimize output and reduce downtime.
• Wear-Resistant Materials: Extended service life for crusher liners and blow bars.
• Modular Design: Quick installation in Kenya’s remote mining site.

Project Results

• Achieved stable 200tph output, exceeding the client’s expectations.
• 30% lower operating costs due to energy-efficient crushing stages.
• Minimal environmental impact with dust suppression and noise reduction.

Client Feedback

“Liming’s equipment ensured high productivity with low maintenance. Their team provided excellent support from design to commissioning.”
— Mining Manager, Kenya