150 TPH Iron Ore Crushing Plant in Vietnam

Client Background

Our client, a leading mining company in Vietnam, specializes in iron ore extraction. With rising demand for processed iron ore, they sought a reliable crushing solution to handle 150 tons per hour (TPH) of raw iron ore while ensuring high efficiency, durability, and low maintenance costs.

Project Overview

The project required a complete iron ore crushing plant capable of processing abrasive and high-hardness materials. The main challenges included optimizing particle size, reducing wear on machine parts, and ensuring continuous production under Vietnam’s humid, high-temperature conditions.

Challenges

1. High Abrasiveness of Iron Ore: Standard equipment would wear quickly, increasing downtime.
2. High Production Demand: Needed steady 150TPH output with minimal interruptions.
3. Harsh Climate: Humid and hot conditions required corrosion-resistant and heat-tolerant machines.
4. Space Constraints: The crushing plant needed to fit into a compact mining site.

Liming Heavy Industry’s Solution

We provided a tailored iron ore crushing plant featuring our most durable and high-efficiency machines:

1. Primary Crushing: C6X Series Jaw Crusher

• Model: C6X125
• Role: Coarse crushing of large iron ore lumps (≤800mm iron ore into ≤250mm chunks.
• Advantages:
  • Reinforced frame and high manganese steel jaws for extreme durability.
  • Deep crushing chamber enables higher throughput.
  • Energy-saving design reduces operational costs.

2. Secondary Crushing: HPT Multicylinder Hydraulic Cone Crusher

• Model: HPT300
• Role: Further reduces iron ore to 40-60mm for optimal grinding feed.
• Advantages:
  • Multi-cylinder hydraulic system for stable crushing force.
  • Laminated crushing principle minimizes wear on liners.
  • Intelligent monitoring system prevents overload.

3. Screening: S5X Vibrating Screen

• Model: S5X2760-3
• Role: Efficiently separates oversized material for re-crushing.
• Advantages:
  • Heavy-duty exciter for high screening efficiency.
  • Modular design simplifies maintenance.
  • Low noise and dust emissions.

Supporting Equipment:

• VSI6X Sand Maker (Optional): Fine shaping for value-added by-products.
• Belt Conveyors: Custom lengths to fit the site layout.

Technical Highlights

• High Wear Resistance: Critical parts made from Mn13Cr2 and Mn18Cr2 alloys.
• Automated Control System: PLC-based monitoring for real-time adjustments.
• Energy Efficient: Optimized drive systems cut power consumption by 15%.
• Compact Layout: Modular design minimizes footprint.

Project Results

• Exceeded Output: Achieved 160TPH consistently, surpassing the 150TPH target.
• Low Maintenance: Wear parts lasted 30% longer than competitors’ solutions.
• High Availability: 98% uptime thanks to rugged construction and easy maintenance.
• Client ROI: Reduced operating costs by 20%, boosting profitability.

Client Feedback

“Liming Heavy Industry’s crushing plant has been a game-changer for our iron ore operations. The C6X jaw crusher and HPT cone crusher handle the toughest ores with minimal wear, while the S5X screen ensures smooth operation. Their team’s expertise made the installation seamless, and we’ve seen outstanding production efficiency.” — Operations Manager, Vietnam Mining Company