Cases
100 TPH River Stone Sand Making Plant in Fiji
Customer Profile
Location: Fiji
Material: River stone (hard, abrasive)
Required Output: 100 tons per hour (TPH)
Application: Construction aggregates, road building
Project Overview
A Fiji-based construction company needed a reliable stone crushing and sand making plant to process river stones into high-quality construction materials. With a required production capacity of 100 TPH, the client sought a durable and efficient system to handle the tough, abrasive nature of river stone.
Challenges
- Hard and abrasive material – River stone is tough on crushers, demanding wear-resistant equipment.
- High production demand – 100 TPH requirement needs a well-balanced crushing circuit.
- Uniform grain size – Construction-grade sand and aggregates require precise shaping and grading.
Solution: Optimized Crushing & Sand Making Line
Liming Heavy Industry provided a tailored solution, combining high-performance crushing and sand-making equipment:
1. Primary Crushing – C6X Jaw Crusher
- Model: C6X145
- Capacity: Up to 160 TPH
- Role: Primary crushing of large river stones (≤800mm)
- Advantage: Deep chamber design, high crushing efficiency, low wear cost
2. Secondary Crushing – HPT Hydraulic Cone Crusher
- Model: HPT300
- Capacity: 120-200 TPH
- Role: Fine crushing for intermediate material (≤70mm)
- Advantage: High productivity, hydraulic adjustment, multi-cylinder structure for stable output
3. Sand Making – VSI6X Sand Maker
- Model: VSI6X1150
- Capacity: 100-150 TPH
- Role: Producing well-shaped sand (0-5mm)
- Advantage: High sand yield, low energy consumption, optimized rotor design
4. Screening – S5X Vibrating Screen
- Model: S5X2760-3
- Capacity: Up to 200 TPH
- Role: Grading & separating final products
- Advantage: Multi-layer screening for precise classification
Technical Highlights
- Low Wear Costs – High-chrome alloy liners in VSI6X extend service life.
- Automated Hydraulic System – HPT Cone Crusher ensures stable discharge size.
- Energy Efficiency – Optimized crushing circuit reduces power consumption.
Project Results
- Output Achieved: 110-120 TPH (exceeding requirement)
- Final Products: 0-5mm sand, 5-10mm, 10-20mm, 20-30mm aggregates
- Durability: Equipment withstood abrasive river stone with minimal downtime
Customer Feedback
“Liming Heavy Industry’s crushing plant has been running smoothly for months. The VSI6X Sand Maker gives us the perfect sand for concrete, and the HPT Cone Crusher ensures consistent output. Their team provided excellent installation support.” – Project Manager, Fiji Construction Co.
Key Equipment
Our proven crushing solutions utilize industry-leading equipment including mobile crusher, jaw crusher, cone crusher, impact crusher, vsi crusher and screening systems - engineered for maximum productivity in granite, basalt, and ore processing applications.
