100 TPH River Pebble Crushing Plant In Yemen

Client Background

Our client is a Yemen-based construction and mining company specializing in high-quality aggregates for local infrastructure projects. Due to increasing demand for durable sand and gravel materials, they sought a reliable stone crushing plant capable of processing hard river pebbles with an output of 100 tons per hour (TPH).

Project Overview

Material: River Pebble (Hardness: 6-7 Mohs)
Location: Yemen
Required Output: 100 TPH
Solution: Complete crushing and sand-making production line

Challenges

1. Hard Material Processing: River pebbles are highly abrasive, requiring wear-resistant crushing equipment.
2. High Production Demand: Needed a stable, continuous 100TPH output with minimal downtime.
3. Space Constraints: Compact plant layout was essential for Yemen’s limited operational site.

Liming Heavy Industry’s Solution

We delivered a customized river pebble crushing line with robust jaw crushing, coarse/fine crushing, and sand-making stages.

Equipment Configuration:

1. PE600×900 Jaw Crusher (Primary Crushing)
   • Role: Coarse crushing river pebbles to ≤200mm.
   • Advantage: Deep “V” crushing chamber reduces clogging; high manganese steel withstands abrasion.
2. HPT300 Hydraulic Cone Crusher (Secondary Crushing)
   • Role: Fine crushing pebbles into 20-40mm aggregates.
   • Advantage: Multi-cylinder hydraulic system ensures stable particle size.
3. VSI6X1150 Sand Making Machine (Tertiary Crushing & Shaping)
   • Role: Produces high-quality ≤5mm machine-made sand.
   • Advantage: “Rock-on-rock” crushing minimizes wear costs.
4. Auxiliary Equipment:
   • S5X3075 Vibrating Screen – Efficient screening for precise gradation.
   • Belt Conveyors & Dust Control System – Ensures smooth operation and eco-compliance.

Technical Highlights

• High Wear Resistance: All major components (jaw plates, liners, etc.) use Mn18Cr2 alloy steel.
• Automated Control: PLC system monitors production in real-time, reducing labor costs.
• Compact Layout: Modular design minimizes footprint while maximizing output.

Project Results

• Achieved 100–120 TPH steady output, exceeding client expectations.
• Sand quality met ASTM C33 standard, suitable for concrete and asphalt production.
• Low maintenance costs due to long-lasting wear parts (~6–12 months service life).

Client Feedback

“Liming Heavy Industry’s PE600×900 jaw crusher and VSI6X sand maker solved our toughest pebble crushing challenges. The plant runs smoothly, and after-sales support has been excellent—perfect for Yemen’s harsh conditions!”