100 TPH Quartz Sand Production Line in Indonesia

Client Overview

Our client is a leading construction and mining company in Indonesia specializing in high-quality quartz sand production for industrial applications. With increasing demand for high-purity quartz sand, they sought a reliable and efficient crushing solution to enhance productivity and meet market needs.

Project Overview

Material: Quartz
Capacity: 100 tons per hour
Output Size: 0-5mm, 5-10mm, 10-20mm (sand and aggregates)
Location: Indonesia

The client required a complete quartz sand processing plant capable of producing high-quality sand for construction and industrial use. Liming Heavy Industry provided a tailored solution from primary crushing to final grading.

Challenges

1. High Hardness of Quartz – Quartz has high abrasiveness, demanding wear-resistant equipment.
2. Strict Particle Size Control – The client needed precise sand and aggregate gradation.
3. Production Efficiency – The plant required stable operation at 100TPH with minimal downtime.

Solution by Liming Heavy Industry

To meet the client’s requirements, we designed an optimized quartz crushing and sand-making plant with our advanced equipment:

1. Primary Crushing – C6X Jaw Crusher

• Role: Coarse crushing of large quartz rocks (≤750mm).
• Advantages: High crushing ratio, durable structure, low maintenance.

2. Secondary Crushing – HPT Multi-Cylinder Hydraulic Cone Crusher

• Role: Medium/fine crushing for producing uniformly sized aggregates (≤40mm).
• Advantages: High efficiency, excellent particle shape, hydraulic setting adjustment.

3. Sand Making – VSI6X Sand Maker

• Role: Producing high-quality quartz sand (0-5mm).
• Advantages: Deep rotor design, low wear, high sand yield, and excellent cubic shape.

4. Screening – S5X Vibrating Screen

• Role: Classifying sand and aggregates into different sizes (0-5mm, 5-10mm, 10-20mm).
• Advantages: High screening efficiency, durable screen mesh, low noise.

5. Auxiliary Equipment

• Belt conveyors for seamless material transfer
• Dust suppression system for environmental compliance

Technical Highlights

• Automated Control System – Ensures stable production and real-time monitoring.
• Wear-Resistant Materials – Prolongs equipment lifespan under high abrasion conditions.
• Energy-Efficient Design – Reduces operational costs while maximizing output.

Project Results

• Achieved 100TPH production capacity consistently.
• High-purity quartz sand with excellent gradation for construction.
• Low operating costs and minimized downtime.
• Full compliance with environmental standards.

Customer Feedback

“Liming Heavy Industry provided us with a highly efficient quartz sand production line. The VSI6X Sand Maker and HPT Cone Crusher delivered remarkable performance with low maintenance. Their technical support was exceptional!” – Project Manager, Indonesia