100 TPH Chromite Ore Processing Plant In South Africa

Customer Profile

Location: South Africa
Material: Chromite Ore
Capacity: 100 Tons Per Hour
Application: Mining and mineral processing

Project Overview

A South African mining company sought a reliable 100TPH crushing solution for hard chromite ore. Liming Heavy Industry provided a tailored setup with PE Series Jaw Crusher and HST Cone Crusher, ensuring high efficiency and low maintenance in harsh mining conditions.

Challenges

1. Hard Material: Chromite ore’s high hardness (Mohs 5.5-6.5) required robust equipment.
2. Abrasion Resistance: Needed wear-resistant components to reduce downtime.
3. Output Consistency: Required steady 100TPH output with cubical end products.

Solution: Liming Heavy Industry’s Crushing Line

1. Primary Crushing: PE600×900 Jaw Crusher

• Role: Coarse crushing of large chromite lumps (≤500mm).
• Advantages:
  • High crushing ratio with deep “V” chamber.
  • Manganese steel jaws for extended wear life.
  • Adjustable discharge size (65-160mm).

2. Secondary Crushing: HST250 Single-Cylinder Cone Crusher

• Role: Fine crushing to produce 10-25mm aggregates.
• Advantages:
  • Hydraulic system for precise CSS adjustment.
  • Laminated crushing principle for better particle shape.
  • Energy-saving design (30% less power consumption).

3. Auxiliary Equipment:

• GZD960×3800 Vibrating Feeder: Ensured even material flow to the jaw crusher.
• 3YZS2460 Vibrating Screen: Separated finished products into 3 grades.
• B800×17M Belt Conveyors: Connected crushing units seamlessly.

Technical Highlights

• Automated Control: PLC system monitored production in real-time.
• Dust Suppression: Water sprays reduced airborne particles.
• Modular Design: Quick installation and future capacity expansion.

Project Results

• Output Achieved: 102TPH consistently (exceeding target).
• Product Shape: 90% cubical particles (ideal for chromite smelting).
• Downtime Reduction: Wear parts lasted 2x longer than industry average.

Client Feedback

“Liming’s PE600×900 and HST250 crushers handled our abrasive chromite superbly. Their team’s technical support minimized our commissioning time.”
— Plant Manager, South African Chromite Mine